Computational Fluid Dynamics (CFD) Modeling Applications (Page 1)

Gas Duct Modeling


Modeling to optimize ducts arrangements.

Benefits

• Reduce pressure drop
• Reduce wear
• Reduce material buildup
• Improve flow distribution
• Improve flow into equipment such as mills, fabric filters, and
  fans to improve the equipment operation
• Improve mixing of different temperature gases
• To gain a deeper understanding of the operation

Cyclone Modeling


Modeling to optimize the cyclone configuration

Benefits

  • • Increase particulate capture efficiency
    • Reduce pressure drop
    • Reduce wear
    • To gain a deeper understanding of the operation

Calciner Modeling


Modeling to optimize the location of burners, burner parameters, SNCR lance locations, and calciner configuration

Benefits

  • • Improve combustion
    • Increase alternate fuel usage
    • Reduce specific fuel consumption
    • Increase system production
    • Improve process stabilization
    • Reduce pressure drop
    • Reduce reactant consumption
    • Reduce NOx generation
    • Reduce CO at the calciner exit
    • Improve calciner feed material distribution in the calciner
    • Reduce material buildup
    • Reduce refractory burnout
    • To gain a deeper understanding of the operation

Kiln Modeling


Modeling to optimize the firing hood configuration, burner design, fuel fineness, and heat transfer

Benefits

  • • Improve combustion
    • Improve heat transfer
    • Reduce refractory burnout
    • To gain a deeper understanding of the operation


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